Mast Chain - Utilized in various functions, leaf chains are regulated by ANSI. They can be utilized for lift truck masts, as balancers between heads and counterweight in several machine devices, and for low-speed pulling and tension linkage. Leaf chains are sometimes also referred to as Balance Chains.
Construction and Features
Leaf chains are actually steel chains utilizing a simple link plate and pin construction. The chain number refers to the pitch and the lacing of the links. The chains have particular features like for instance high tensile strength per section area, that allows the design of smaller mechanisms. There are B- and A+ kind chains in this series and both the AL6 and BL6 Series have the same pitch as RS60. Lastly, these chains cannot be driven using sprockets.
Selection and Handling
In roller chains, the link plates maintain a higher fatigue resistance because of the compressive tension of press fits, yet the leaf chain just contains two outer press fit plates. On the leaf chain, the most permissible tension is low and the tensile strength is high. If handling leaf chains it is important to check with the manufacturer's instruction booklet so as to ensure the safety factor is outlined and use safety measures all the time. It is a great idea to carry out utmost care and use extra safety measures in functions where the consequences of chain failure are severe.
Higher tensile strength is a direct correlation to the utilization of a lot more plates. In view of the fact that the use of a lot more plates does not enhance the utmost acceptable tension directly, the number of plates can be limited. The chains require regular lubrication as the pins link directly on the plates, generating a really high bearing pressure. Using a SAE 30 or 40 machine oil is often advised for the majority of applications. If the chain is cycled more than one thousand times daily or if the chain speed is over 30m per minute, it will wear really quick, even with constant lubrication. Hence, in either of these situations utilizing RS Roller Chains will be much more suitable.
AL type chains are just to be used under certain conditions such as where there are no shock loads or if wear is not really a big concern. Be sure that the number of cycles does not go beyond 100 every day. The BL-type will be better suited under different situations.
If a chain using a lower safety factor is selected then the stress load in parts would become higher. If chains are used with corrosive elements, then they can become fatigued and break somewhat easily. Doing frequent maintenance is really important when operating under these kinds of situations.
The inner link or outer link kind of end link on the chain would determine the shape of the clevis. Clevis connectors or likewise known as Clevis pins are constructed by manufacturers, but the user typically supplies the clevis. A wrongly constructed clevis could reduce the working life of the chain. The strands should be finished to length by the maker. Check the ANSI standard or get in touch with the producer.
Click to Download the pdf